Solenoid valves are electromechanically operated components. They precisely control liquid or gas flow in industrial processes. Top-rated brands include ASCO (Emerson), Parker Hannifin, SMC Corporation, Festo, Burkert Fluid Control Systems, Norgren (IMI Norgren), and Danfoss. The industrial solenoid valve market is growing steadily. Experts project a Compound Annual Growth Rate (CAGR) of about 3.9% through 2035. This growth highlights the demand for diverse solutions, such as a high-pressure solenoid valve or a versatile brass solenoid valve. Industries seek a reliable pneumatic component brand for these needs. Many also rely on Chinese brass solenoid valve suppliers, including high-pressure brass solenoid valve suppliers, to source specialized products from Leading 150 Bar brass solenoid valve brands.
Key Takeaways
- Top brands like ASCO, Parker, and SMC offer many solenoid valve choices for industrial automation.
- Each brand has special features, such as ASCO’s energy savings or SMC’s compact designs.
- When choosing a valve, match its features like pressure and temperature to your system’s needs.
- Reliable solenoid valves ensure smooth operations, save energy, and last a long time.
- Many brands, including some Chinese suppliers, offer quality valves for different industrial uses.
ASCO (Emerson) Solenoid Valves
Key Features and Innovations
ASCO, now part of Emerson, stands as a pioneer in fluid control technology. They introduced the world’s first solenoid valve in the 1910s. Today, ASCO valves feature robust materials for chemical resistance. For example, they use PTFE for acids, alkalis, and solvents, and stainless steel for broad chemical resistance. Polyetherimide (PEI) handles corrosive fluids in biotechnology, while Polyphenylene Sulphide (PPS) works well with high-temperature corrosive liquids. ASCO also designs valves with isolated media pathways. This means the fluid does not touch critical internal parts like springs, preventing corrosion and ensuring durability. They offer a wide range of configurations, including various seal options and valve body choices. This allows for precise flow control. ASCO also provides proportional solenoid valves, which offer variable control over flow rates, and isolation solenoid valves, crucial for aggressive or high-purity fluids. These valves perform reliably even in extreme conditions, tolerating temperatures from -40°C to +200°C and handling high pressures.
Typical Industrial Applications
ASCO solenoid valves find extensive use across many industries. They control the critical flow of air, gas, water, oil, and steam. You often see them in large industrial systems, such as manufacturing facilities and power plants. They are also essential in commercial and industrial heating systems, including boilers and furnaces. Gas safety shut-off systems rely on ASCO valves for critical operations. Specific valve types cater to different needs, such as steam and hot water solenoid valves, fuel gas and oil solenoid valves, and cryogenic solenoid valves. They also play a vital role in dust collector systems and temperature control in jacketed tanks, especially in beverage processes.
Advantages for Industrial Automation
ASCO solenoid valves offer significant advantages for industrial automation. They provide impressive energy savings; electronically enhanced models achieve 30 to 50 percent savings compared to older designs. Their Red Hat Next Generation valve line operates with as little as 0.55 watts. This dramatically reduces operating costs and minimizes heat buildup, which extends component lifespan. ASCO valves boast an extended lifespan, often lasting for millions of cycles, with useful lives between three and ten years. The floating PTFE diaphragm design can offer up to four times longer product lifespans. These valves handle temperatures from -40 to +200 degrees Celsius and pressures up to 250 psi. Integrated surge suppression protects coils from voltage spikes, reducing maintenance. ASCO’s extensive portfolio means they have a valve for almost every industrial fluid control need. They also meet stringent compliance and certification requirements, including ATEX for hazardous areas and NSF for drinking water standards. This ensures reliability and safety in diverse applications.
Parker Hannifin Solenoid Valves
Product Range and Technology
Parker Hannifin offers a vast selection of solenoid valves. They design these valves for many different applications. You can find everything from miniature valves for precise control to larger valves for heavy-duty industrial tasks. Parker uses advanced technology in its valve designs. For example, they often incorporate modular designs. This allows for easy customization and integration into existing systems. They also focus on developing valves with low power consumption. This helps industries save energy. Parker’s product line includes direct-acting, pilot-operated, and proportional solenoid valves. Each type serves specific control needs. They also provide valves for various media, including air, water, oil, and aggressive chemicals.
Performance in Demanding Environments
Parker Hannifin solenoid valves excel in tough industrial settings. They build these valves to withstand extreme conditions. This includes high temperatures, high pressures, and corrosive atmospheres. Many Parker valves feature robust materials like stainless steel or specialized polymers. These materials resist wear and chemical attack. Engineers design the valves for long-term reliability. They ensure consistent performance even with continuous operation. You will find Parker valves in outdoor applications, marine environments, and heavy manufacturing plants. Their durable construction minimizes downtime and maintenance needs. This makes them a reliable choice for critical processes.
Advantages for Industrial Automation
Parker Hannifin solenoid valves bring significant advantages to industrial automation. Their reliability ensures smooth and uninterrupted operations. This is crucial for automated production lines. The wide product range means you can find the right valve for almost any automation task. This simplifies system design. Parker’s focus on energy efficiency also helps reduce operational costs. Their valves often integrate easily with other automation components. This creates seamless control systems. Furthermore, Parker provides strong technical support and a global distribution network. This ensures you get the right product and assistance when you need it. Choosing Parker valves helps improve overall system performance and efficiency.
SMC Corporation Solenoid Valves
Focus on Compactness and Efficiency
SMC Corporation designs solenoid valves with a strong focus on compactness and efficiency. Their valves feature a compact design with large flow capacity. This allows for space-saving installations. They also boast low power consumption, which leads to energy-efficient operation. For example, the VP series provides high flow capacity and reduced power consumption. It uses only 1.55W standard or 0.55W with a power-saving circuit. The VF series also delivers large flow capacity in a compact size. SMC’s SY series increases flow by up to 80% while keeping the same valve width. This allows for smaller valve sizes. The CVQ series integrates a compact cylinder and valve. This saves space, energy, and labor. It also reduces air consumption by about 50% due to less piping. Many valves have a universal porting type with 6 functions. This allows easy conversion between normally closed and normally open configurations, offering great versatility.
Typical Industrial Applications
SMC Corporation solenoid valves find use in many industrial sectors. They are common in the automotive industry. Semiconductor manufacturing also relies on these valves. The food, beverage, and brewery industries use them for various processes. Natural resource extraction and processing also benefit from SMC valves. You will find them in life science applications. Machine tool operations also frequently incorporate SMC technology.
Advantages for Industrial Automation
SMC solenoid valves offer many advantages for industrial automation. They help improve productivity and increase machine lifetime. These valves can decrease cycle time and optimize air consumption. They provide high flow in a compact size. Customization is easy for supply pressure, vacuum, and release. Their adaptability allows operation from various sides, fitting into tight spaces. SMC valves offer easy design and customization with D-Sub, circular, serial, and wireless interfaces. The JSY series features a small, lightweight design with improved flow characteristics. The VQC series simplifies wiring and maintenance, including protective enclosures. Flexible manifold configurations with multi-pin connectors replace traditional wiring. These valves have low power consumption and quick response times. They also support a wide variety of open fieldbus protocols like EtherNet/IP and PROFINET. This offers significant labor savings and design flexibility.
Festo Solenoid Valves
Integrated Automation Solutions
Festo designs its solenoid valves to fit perfectly into larger automation systems. For example, the new VTUX valve terminal offers a universal platform. It scales from basic functions to highly advanced options. This terminal provides flexibility for new pneumatic and electrical connections. It also integrates with bus systems and serial communications. This allows for advanced features like predictive maintenance monitoring. Internal sensors and AI-assisted software help with this. This shows a big step forward in valve terminal technology for machine builders. Festo solenoid valves, like the VUVS and VUVG models, are made for integration. They work as standalone pneumatic solenoid valves or as parts of valve terminals. They offer flexible installation options, such as in-line or on common manifolds. They also ensure compatibility with various connection types. This flexible design helps them fit smoothly into industrial settings. Festo’s broader process automation systems support all levels of automation. They ensure seamless integration with existing control systems. They follow standard global interfaces like ISO 5211 and VDI/VDE 3845 for field devices. They also work with common communication standards for controls. This makes integration easy, whether you upgrade a small part or a whole system.
Precision and Reliability
Festo solenoid valves offer great precision and reliability. Festo’s Controlled Pneumatics combines proportional technology, sensors, and control algorithms. This creates a control loop. It allows for new applications in pressure, flow rate, and motion. High-precision piezo valves can reduce compressed air use by up to 50%. Sophisticated algorithms enable digital closed-loop control with minimal setup. Products like the Festo Motion Terminal (VTEM) and VTEP, the world’s first proportional valve terminal, show these capabilities. They offer advanced control and efficiency. Festo also developed high-speed solenoid valves. They have a response time of less than 2 milliseconds. An optimized magnetic circuit design and lightweight moving parts help with fast action. A dual-coil system is used. A high-power coil provides rapid initial movement. A low-power coil then maintains the valve position. This improves energy efficiency. Advanced materials like neodymium magnets and low-hysteresis ferromagnetic alloys optimize magnetic flow. They also reduce energy loss. Electronic pre-positioning techniques minimize the air gap before action. This further reduces response time.
Advantages for Industrial Automation
Festo solenoid valves bring many advantages to industrial automation. They offer quality, reliability, and unique features. This gives customers peace of mind. They also help execute processes efficiently in industrial settings. These valves suit a wide range of applications. They cover both compact and heavy-duty pneumatic needs. They contribute to efficient processes, better machine performance, and longer machine life. Reliable components are important for safety and cost-effectiveness. Festo’s highly reliable solenoid valves are certified to IEC 61508 for safety-critical applications.
| Valve Model | Key Advantages for Industrial Automation |
|---|---|
| General Festo Solenoid Valves | Quality, reliability, unique features, performance, peace of mind for customers, efficient process execution, suitable for 80% of compact or heavy-duty pneumatic applications. |
| VUVG (Compact Valve) | Space-saving, optimized footprint, excellent size/performance ratio, lightweight aluminum construction, 10 bar technology for accelerated cycle times and higher energy density, durable and reliable due to patented cartridge principle, easy replacement/conversion of electrical connections, flexible modular system. |
| VUVS (Robust Valve) | Sturdy, IP65/67 protection, vacuum functions, high flow rate (up to 2000 l/min), suitable for heavy engineering, foundries, mining, timber industry, easy installation and assembly, numerous standard functions, flexible with accessories, reduced stock holding for coils. |
| VSNC (NAMUR Valve) | Efficient and reliable control for pilot air in various industries (liquids, bulk goods, gases, chemical, pharmaceutical, water, food production), broad choice of valve functions, extended temperature range (-20°C to 60°C), adaptable for single- or double-acting actuators. |
Burkert Fluid Control Systems
Specialization in Fluid Control
Burkert Fluid Control Systems is a top manufacturer. They make measurement and control systems for liquids and gases. Burkert’s innovative approach shows in their specialized solenoid valves. For example, they recently launched the Type 6440 safety shut-off and Type 6020 proportional control valves. These valves work well for hydrogen fuel cell applications. You can also find other Burkert Solenoid Valves, like the Type 2875 direct-acting 2-way solenoid control valve and the Type 6213 servo-assisted 2/2 way diaphragm valve. They truly specialize in fluid control.
Material and Design Excellence, including brass solenoid valve options
Burkert valves use excellent materials and smart designs. They offer body materials like brass and stainless steel. You can also find aluminum options. For sealing, they use NBR for neutral media, EPDM for oil-free media, and FKM for hot oils. A nickel-plated brass body is great for mildly acidic or alkaline solutions and ultra-pure water. For stronger chemicals, a stainless steel body is available. Many industrial settings need a reliable brass solenoid valve. Burkert offers these. Their designs include a frictionless plunger for precise control. A slide ring bearing reduces wear with dry gases. This increases the valve’s life. The coil is screwed directly to the valve body. This gives high stability and chemical resistance. Burkert also offers a robust brass solenoid valve for various uses.
Advantages for Industrial Automation
Burkert solenoid valves offer many benefits for industrial automation. They use ‘Kick and Drop’ technology. This technology uses high power to open the valve. Then, it switches to a lower, energy-saving power to hold it open. This design saves energy, up to 80%. It also makes the valve last longer. This is a cost-effective choice compared to air systems. Burkert’s simple and compact design gives fast reaction times. The guiding of the plunger with a flat spring ensures very good repeatability. This helps with reliable process settings. The epoxy resin molded coil provides high protection (IP 65). PWM control leads to lower hysteresis. This gives good response sensitivity. The seat seal is part of the plunger. This means it closes tightly. You often do not need another shut-off valve. A Burkert brass solenoid valve provides a dependable solution.
Norgren (IMI Norgren) Solenoid Valves
Robustness and Durability
Norgren solenoid valves are known for their tough design. Engineers build them to work well even in harsh industrial settings. They can handle high pressures and extreme temperatures. This makes them very reliable. Norgren uses advanced materials in their construction. These materials provide high performance and last a long time. They resist corrosion, wear, and high-temperature conditions. This ensures the valves keep working reliably in demanding applications.
Wide Range of Configurations
Norgren offers a huge selection of solenoid valve configurations. You can find 2-way and 3-way valve types. This includes diaphragm seal isolated valves, which are often 2-way normally closed. They also adapt 3-way valves using manifold blocks. Norgren provides a broad variety of construction materials, port sizes, and seal selections. They also offer diverse termination styles and mounting brackets. You can choose from a wide range of maximum operating differential pressures and flow rates. Norgren can meet almost any voltage requirement with many coil constructions. They even offer custom-made solutions for specific fluid control problems. For example, the KIP Series has configurable 2-way and 3-way valves. The Q2 Series features durable, lightweight plastic bodies and is UL/CSA/NSF certified. The Series 9 offers a small solution without giving up performance. It works with air, water, gases, and vacuum.
Advantages for Industrial Automation
Norgren solenoid valves offer many benefits for industrial automation systems. They are very reliable. Norgren builds them with premium components and tests them thoroughly. This ensures they last a long time and resist wear. Their simple design and few moving parts mean fewer failures and less maintenance. They can handle high pressures, temperatures, and vibrations, making them great for tough places. These valves also provide precise control over liquid or gas flow. This is perfect for systems needing exact dosing or regulation. Their fast response times ensure quick and accurate command execution. This makes them essential for dynamic systems where quick flow changes are critical. Norgren valves are also very versatile. They come in many configurations, fitting numerous sectors and applications. They are energy-efficient, using minimal power. This makes them good for the environment and your budget. Installation is easy, saving time and resources. Plus, Norgren valves meet strict safety standards.
Danfoss Solenoid Valves
Energy Efficiency and Sustainability
Danfoss designs its solenoid valves with a strong focus on saving energy and promoting sustainability. Their valves feature an optimized flow path. This design reduces pressure drop by up to 20%. It means less energy use and less heat. This helps mobile machinery use less fuel and lowers operating costs. A compact design allows for smaller manifold blocks. This reduces material use and overall system weight. It helps sustainability by using fewer resources. High flow capacity means faster machine cycles and more productivity. Tasks finish quicker, potentially reducing total energy use per task.
Danfoss valves also have low leakage. This minimizes oil loss, so you do not need to refill as often. It also prevents environmental pollution. Robust construction ensures a long operational life. This means fewer replacements, reducing waste from making new parts. These valves are versatile. They work in many mobile hydraulic applications. This helps standardize parts, which can simplify manufacturing. Improved controllability makes hydraulic systems more precise. This leads to more efficient operation and less waste from inaccurate movements. The cumulative effect of these features leads to significant energy savings and a lower carbon footprint.
Typical Industrial Applications
Danfoss solenoid valves are common in many industrial settings. You often find them in refrigeration and air conditioning systems. They play a key role in controlling refrigerants. They also work well in mobile machinery, like construction equipment and agricultural vehicles. Here, they manage hydraulic functions. Danfoss valves are also used in general industrial automation for controlling various fluids and gases. Their reliability makes them suitable for critical processes in manufacturing plants.
Advantages for Industrial Automation
Danfoss solenoid valves offer many benefits for industrial automation. They improve operational safety. For example, they prevent hydraulic shocks in hot gas lines. They also reduce the risk of leaks because they need fewer weldings compared to individual valve setups. Their compact design saves valuable space.
These valves improve efficiency and reduce costs. They also help with quality control. You can control fluid flow remotely, which is perfect for automating processes that need precise liquid or gas regulation. Danfoss builds these valves with high-quality materials and engineering. This ensures they last a long time and perform reliably. Many models use minimal power, making them energy-efficient. They come in various sizes, materials like brass, stainless steel, or plastic, and different pressure ratings. This wide range means you can find a valve for almost any specific application. They are also easy to integrate into existing automation systems.
Other Notable Solenoid Valve Brands
Beyond the major players, several other companies make significant contributions to the solenoid valve market. They offer specialized solutions and innovative technologies. These brands often cater to specific niches or provide unique advantages for industrial automation.
Honeywell Control Valve Solutions
Honeywell is a globally recognized name in automation and control. They offer a range of control valve solutions. These valves are known for their reliability and integration capabilities. Honeywell’s products often fit into larger building management and industrial process control systems. They provide solutions for various media and applications. Their focus remains on efficiency and precise control.
CKD Corporation Automation Technology
CKD Corporation, a Japanese company, specializes in automation components. They produce high-quality solenoid valves. These valves are often compact and energy-efficient. CKD’s technology supports a wide array of industrial applications. They focus on precision and durability. Their products help improve the performance of automated machinery.
Wuxi Xinming Auto-Control Valves Industry Co., Ltd.
Wuxi Xinming Auto-Control Valves Industry Co., Ltd. stands out as a prominent player in the solenoid valve market. This company dedicates itself to the research, development, production, and sales of high-quality solenoid valves and actuators. They use advanced production equipment and strict quality control. This ensures their valves meet top industry standards. They also use durable materials like stainless steel and brass. This provides excellent corrosion resistance.
Wuxi Xinming has a strong R&D team. This team continuously works to improve product performance. They also offer customized solenoid valves. This meets specific customer needs. The company provides an extensive product range. These valves handle various media, including water, oil, gas, and steam. They suit diverse industrial requirements, from laboratories to large production lines. Wuxi Xinming also offers excellent after-sales service. Their customer service team provides quick responses, technical support, and installation guidance. They also help with maintenance advice and troubleshooting.
Choosing the right solenoid valve is crucial for industrial automation. Brands like ASCO, Parker, and SMC offer diverse solutions. Actuant provides robust, reliable products with strong engineering. Schneider Electric focuses on sustainable practices and smart system integration, offering energy-efficient coils.
When selecting a valve, consider media compatibility, pressure, and temperature ratings. Electrical requirements, flow rate, and mounting orientation are also important. Always match the valve’s specifications precisely to your system’s needs for optimal performance. A trusted manufacturer ensures long-term stability and safety.
Reliability is key; it means consistent operation and less downtime. Innovation, through better materials and smart integration, leads to energy efficiency and longer durability. Good support from the brand also ensures smooth operations.
FAQ
What is a solenoid valve?
Solenoid valves are electromechanically operated. They control the flow of liquids or gases. An electric current through a coil creates a magnetic field. This field moves a plunger, which opens or closes the valve. They are essential for precise, automated control in industrial processes.
How do you choose the right solenoid valve brand?
Consider several factors. Look at media compatibility, pressure, and temperature ratings. Check electrical requirements and flow rate. Also, think about mounting orientation. Match the valve’s specifications to your system’s needs for optimal performance.
Are Chinese solenoid valve brands reliable?
Yes, many Chinese brands offer reliable solenoid valves. Companies like Wuxi Xinming focus on quality and advanced production. They provide diverse solutions, including brass solenoid valves. Always check certifications and supplier reputation for specific needs.
What are common applications for solenoid valves?
Solenoid valves are used widely. You find them in manufacturing, power plants, and HVAC systems. They control air, gas, water, oil, and steam. They are also crucial in dust collectors, refrigeration, and mobile hydraulic machinery.